Error Code Restricted Airflow

Lennox SLP98UHV Error Code Restricted Airflow: Restricted Airflow

TL;DR
Your Lennox furnace has detected that heating airflow has dropped below the minimum safe level. The most common fix is replacing a dirty air filter and ensuring all vents in the home are open and unobstructed.
Disclaimer
This article is for informational purposes only and does not guarantee the accuracy or completeness of the information provided. Always turn off power and gas supply before attempting any repairs. If you smell gas, leave immediately and call your gas company. Consult a licensed HVAC technician for diagnosis and repair. Any actions taken based on this information are at your own risk.

What Does Code Restricted Airflow Mean?

Error code E291 on the Lennox IFC control board indicates the system has measured that airflow during a heating cycle has fallen below the minimum threshold required for safe operation. Lennox communicating furnaces with variable-speed blower motors can actually measure airflow in real time by monitoring motor torque and speed. When the measured airflow drops below the programmed minimum for the current heating stage, the board flags E291.

This is different from the limit switch codes (E250/E274) in that the board is proactively detecting the airflow problem before the furnace overheats, rather than reacting to an overheating event after the fact. It's an early warning that airflow is insufficient. However, if ignored, the furnace will eventually overheat and trigger the limit switch as well.

The most common cause is a clogged air filter that is choking off return air to the blower. Other causes include blocked or closed supply/return registers, a dirty blower wheel, or a restrictive duct system. On some Lennox models, this code may also appear after ductwork modifications or if the system was set up with incorrect airflow parameters. If the airflow restriction is severe enough, the furnace may escalate to E311 (heat rate reduced to match airflow).

How to Fix It: Replace the Air Filter and Check Vents

âš  Safety First
Always turn off the furnace at the power switch or breaker and shut off the gas supply before beginning. Do not proceed if you smell gas — leave the area and call your gas company immediately.

What You'll Need

Steps

  1. Turn off power AND shut off gas supply Switch the furnace power off at the disconnect switch near the unit AND at the circuit breaker. Locate the gas shutoff valve on the gas line leading to the furnace and turn it to the OFF position (perpendicular to the pipe). If you smell gas at any point, leave the area immediately and call your gas company from outside.
  2. Replace the air filter Locate the air filter on your Lennox furnace — typically in the return air duct opening on the side or bottom of the cabinet. Remove the old filter, note the size, and install a new filter. Make sure the airflow direction arrow on the filter frame points toward the furnace blower. On high-efficiency Lennox systems, use the filter type recommended in your owner's manual — overly restrictive aftermarket filters can cause airflow issues.
  3. Check all supply and return vents Walk through every room in the home and ensure all supply registers and return air grilles are fully open and unobstructed. Remove any furniture, rugs, curtains, or objects blocking the vents. On Lennox communicating systems, the blower adjusts speed to maintain target airflow — but if too many vents are blocked, even maximum blower speed may not be enough.
  4. Check the return air duct for obstructions Look inside the return air duct near the furnace for any obvious obstructions — collapsed flex duct, debris, or a filter that was installed in the wrong location. Use a flashlight to check as far as you can see.
  5. Restore power and test Replace the access panel. Turn the gas supply back on (valve handle parallel to the pipe). Restore power at the disconnect switch and breaker. Set your thermostat to call for heat and let the furnace run through a complete heating cycle.
How to Verify
After restoring power and calling for heat, the furnace should operate normally without the E291 code reappearing. You should feel strong, steady airflow from the supply registers. On Lennox iComfort systems, you can check the airflow reading on the thermostat — it should be at or above the minimum CFM specified for your furnace model. If E291 persists with a clean filter and open vents, a technician should check the ductwork and blower.

When to Call a Professional

Contact a licensed HVAC technician if:

Sources

  1. Lennox SLP98UHV Service Manual (ManualsLib)
  2. Advanpro - Lennox Error Codes